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Startup & Shutdown The Plant While Handling Abnormal Conditions

by Golden Masters for Training & Consultancy

Startup & shutdown procedures for any plant or equipment must be closely followed, but problems may occur during startup or even at shutdown that require action which is not covered in Standard Operating Procedures.

AED 17000

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img Duration

5 days

Course Details

Course Description 
Startup & shutdown procedures for any plant or equipment must be closely followed, but problems may occur during startup or even at shutdown that require action which is not covered in Standard Operating Procedures. Any problems should be noted and communicated to the appropriate personnel, and relevant correctional process initiated to continue the startup or shutdown
Electrical and mechanical and Automation equipment especially pumps and motors need to be monitored closely especially when startup to prevent high amps, which can lead to trips, motor damage and possibly costly repairs.
To reduce costs, operators should use all possible safe methods to reduce startup or shut times and before starting any item of equipment, ensure that the operator in the control room, if applicable, is informed and is ready for the equipment to be commissioned.
When starting an item of equipment, temperatures, pressures, levels and flows must be carefully monitored and increased gradually to normal operational levels to prevent, minimize the production of off spec material and other wastage during startup
Course Objective:
After completing the course the operator will be able to:
- Understand the 6 key stages of the commissioning process
- Understand Plant startup commissioning issues
- Manage issues dealing with electrical, instruments, mechanical and utilities systems
- Understanding the normal operating conditions of the plant
- Define abnormal conditions such as high liquid level, heat loss, tanks getting dry, plugged outlets
- Handle abnormal conditions such as loss of power, loss of control, loss of air, shortage of man power
- Troubleshoot the problems
- Manage risks associated with startup & shutdown
Course Certificate:
MASTERS Certificate will be issued to all attendees upon course completion
Day 1
- Introduction to process Plant startup and shutdown
- Organization, rules and supplementary topics
- What is the plant normal and abnormal conditions
- Startup and initial operation
- Operation testing
- The normal operating conditions of the plant
- Normal temperature, Pressure and flow rate and material balance
- Abnormal conditions such as high liquid levels, heat loss, tanks getting dry, plugged outlets
- Abnormal conditions such as Loss of power, Loss of control, Loss of air, Shortage of man power
Day 2
- Process plant machinery Specific plant issues    
- Preparing and isolating process plant
- Instrumentation and control system
- Management, Planning and control
- Startup and shutdown planning & control
-A short cut to plant progress, monitoring and control
Day 3
- Earned value analysis
- Performance defined in generic terms
- The nature of Process Problems affecting Performance
- Common Variables such as pressure, temp., flow and level
- Structured approach to the process operation
Day 4
- 6 big losses 7 wastes
- Practical use of tools and technology 
- People issues
- Working practices empowerment or impairment
- Individual motivation
- Developing troubleshooting and problem solving skills
- Cross functional and team working
- Group dynamics
Day 5
- Troubleshooting & problem solving
- Risk management
- Introduction to the theory of inventive problem solving  
- Effect of maintenance on operation
- Auditing your process to a dynamic standard
- Development of standard and key performance
- Managing, environment, safety and quality concern

Masters Training Company was established in response to the growing need for quality training to support the business community within your Company, Department or Organization by providing a high standard of Training Programs, Courses, Seminars, Workshops and Consultancy Services to employees in a very competitive business environment. 

 
Following the latest trends and ideas in Technology and Management techniques, and with its in-depth knowledge of the business environment, Masters Training Company is able to meet the special requirements of both local and international business throughout the Middle East. Masters Training & Consulting is an independent multinational firm with more than 25 years of experience in helping regional organizations develop their human capital in all fields of management. 
 
Since 1990, we have been entrusted by our clients to provide the most reliable training and consulting products and services in the region. Our innovative and diversified range of training programs and consulting services are designed and delivered by an ever-growing team of full time multilingual consultants experienced in providing solutions relevant to this part of the world and applicable to today’s business challenges.
 
We pride ourselves on our track record in this regard and on our long-standing relationships with our clients, many of whom have been with us since we started business. 
 
 
Our public training programs have attracted more than 300,000 participants from almost 3,000 organizations many of whom also entrust us with their needs for bespoke in-company programs. Our client base is steadily growing and so is our commitment to remain the regional leaders in the fields of training and consulting.

Masters is also an approved vendor from KHDA & ILM

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  • Sheikh Zayed Road Branch

    Kherbash Tower, Office # 1803 & 1804, Sheikh Zayed Road, Dubai

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