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Pumps, Compressors Design, Maintenance and Troubleshooting

by Golden Masters for Training & Consultancy

The course provides participants with the basic knowledge for inspecting pumps and compressors, and making fault detection and diagnoses.

AED 17000

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img Duration

5 days

Course Details

Course Description 

The course outlines the general technology of pumps and compressors Design. It covers how these machines work on process, mechanical aspects, wear, lubrication and troubleshooting by vibration analysis and other techniques. The course provides participants with the basic knowledge for inspecting pumps and compressors, and making fault detection and diagnoses.

Course Objective:

Extensive use is made of case study material to underline the key aspects of the course and to give the delegates exposure to current best practice. 

Course Certificate:

Masters Consultant certificate will be issued to all attendees completing minimum of 75% of the total tuition hours of the course.

Course Outline:
 
Module1: TECHNOLOGY OF PUMPS

- Parts of the machine: casing, rotor, bearing, coupling.

- Auxiliaries: heating, cooling, lubrication.

- Maintenance: strip-down, assembly, inspection, clearance, adjustment.

- Video: Basic Pump Types and Technology.

- Summary of Thermodynamic Concepts involving Entropy.

 Module 2: TECHNOLOGY OF COMPRESSORS:

- Minimizing Compressor Work. Polytrophic processes. Multi-stage compression with Inter-cooling. Isentropic efficiency of turbines. Isentropic efficiency of compressors and pumps

- Reciprocating and rotating machines.

- Parts of the machine: casing, rotor, piston, bearings, couplings.

- Auxiliaries: heating, cooling, lubrication.

- Maintenance: strip-down, assembly, inspection, clearance, adjustment.

- Axial Flow Compressor: Velocity triangles. Torque calculation and torque coefficient. Power calculation and power coefficient.

Module 3: OPERATION & PERFORMANCE

- Process aspects

- Operating parameters; head, flow, rpm, efficiency.

- Characteristic curves.

- Effect of wear.

- Mechanical issues.

- Video: Fundamentals of Pump Performance 

- Design Aspects of Turbo machines: Linear cascades. Linear cascade with drag. Linear cascade results. Radial cascades. Three- dimensional aspects of axial- flow machines. Elementary design considerations. Cavitations.

 Module 4: DETERIORATION

- Forces created by the pressure, by inertia, by friction: effects on bearings and internal parts.

- Defects and typical failures of valves, piston rings and packing rings, piston rod.

- Dismantling and mounting procedures.

Module 5: LUBRICATION AND BEARING PROBLEMS

- Purpose, different types of oil and grease.

- Anti-friction bearings: types, lifetime, mounting, applications, related problems.

- Plain and pad bearings, thrust bearings: operation, maintenance, incidents.

 Module 6: COUPLINGS & MISALIGNMENT

- Different types of couplings, related problems

 Different methods of alignment.

 Module 7: SEALS
 
 Module 8: ROTORS AND SHAFTS
 
 Module 9: LUBRICANT MONITORING

Masters Training Company was established in response to the growing need for quality training to support the business community within your Company, Department or Organization by providing a high standard of Training Programs, Courses, Seminars, Workshops and Consultancy Services to employees in a very competitive business environment. 

 
Following the latest trends and ideas in Technology and Management techniques, and with its in-depth knowledge of the business environment, Masters Training Company is able to meet the special requirements of both local and international business throughout the Middle East. Masters Training & Consulting is an independent multinational firm with more than 25 years of experience in helping regional organizations develop their human capital in all fields of management. 
 
Since 1990, we have been entrusted by our clients to provide the most reliable training and consulting products and services in the region. Our innovative and diversified range of training programs and consulting services are designed and delivered by an ever-growing team of full time multilingual consultants experienced in providing solutions relevant to this part of the world and applicable to today’s business challenges.
 
We pride ourselves on our track record in this regard and on our long-standing relationships with our clients, many of whom have been with us since we started business. 
 
 
Our public training programs have attracted more than 300,000 participants from almost 3,000 organizations many of whom also entrust us with their needs for bespoke in-company programs. Our client base is steadily growing and so is our commitment to remain the regional leaders in the fields of training and consulting.

Masters is also an approved vendor from KHDA & ILM

View Detailed Profile

  • Sheikh Zayed Road Branch

    Kherbash Tower, Office # 1803 & 1804, Sheikh Zayed Road, Dubai

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