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Pumps & Compressors Predictive Maintenance & Diagnostics

by Golden Masters for Training & Consultancy

This course aims to provide delegates with a comprehensive understanding of how to use a combined predictive and preventive maintenance approach to achieve maximum reliability and greatest understanding of any deterioration that may occur.

AED 17000

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img Duration

5 days

Course Details

Course Description 

Pumps and compressors are generally critical machines in any production process, and hence it is vital that maintenance is most effective for these units. 

This course aims to provide delegates with a comprehensive understanding of how to use a combined predictive and preventive maintenance approach to achieve maximum reliability and greatest understanding of any deterioration that may occur.
   
Course Objective:
   
The program assumes familiarity with the design and construction of pumps and compressors. From this starting point it adopts an analytical approach to understanding the failure of all types of pumps and compressors.

From a component-by-component perspective, the program investigates the root causes of failure, and relates these to operating conditions and process parameters. Design, installation, lubrication and wear related failure mechanisms are identified and a detailed understanding of the troubleshooting and diagnostic methods needed to detect and identify these is developed.

The program provides participants with the knowledge needed to be effective in the inspection, monitoring and diagnostics of pumps and compressors, with emphasis placed upon the importance of a combined condition monitoring and strip-down inspection approach to maintenance.
Course Certificate:

 MASTERS certificate will be issued to all attendees completing minimum of 75% of the total tuition hours of the course.
 
 Course Outline 
 
 DAY 1

·         Friction, lubrication and wear mechanisms.

·         Adhesive wear, abrasive wear, fatigue and fretting

·         Machinery life cycles

·         Mechanical issues, balancing and alignment

·         Statistical reliability analysis

DAY 2

·         Reliability models

·         Root cause of, symptoms and detection mechanisms for imbalance

·         looseness

·         misalignment

·         gear problems

·         bearing problems

·         Cavitation, causes and prevention

DAY 3

·         Anti-friction bearings: types, lifetime, mounting, applications, related problems

·         Plain and pad bearings, thrust bearings: operation, maintenance, incidents

·         Mechanical seals, types, operation, related problems

·         Other seals for positive displacement pumps and reciprocating compressors

·         Performing a balance

DAY 4

·         Vibration monitoring

·         Overall and spectral measurements

·         Vibration limits

·         Introduction to spectrum analysis

·         Lubricant monitoring

·         Shape, size, amount, chemical composition of debris

·         Analytical techniques

DAY 5

·   The role of condition monitoring in pump and compressor maintenance Diagnostic methods

·   Capabilities and limitations of condition monitoring, and the need for a combined approach

·   The importance of plant inspection

·   Measurement devices, and what to monitor and where

Masters Training Company was established in response to the growing need for quality training to support the business community within your Company, Department or Organization by providing a high standard of Training Programs, Courses, Seminars, Workshops and Consultancy Services to employees in a very competitive business environment. 

 
Following the latest trends and ideas in Technology and Management techniques, and with its in-depth knowledge of the business environment, Masters Training Company is able to meet the special requirements of both local and international business throughout the Middle East. Masters Training & Consulting is an independent multinational firm with more than 25 years of experience in helping regional organizations develop their human capital in all fields of management. 
 
Since 1990, we have been entrusted by our clients to provide the most reliable training and consulting products and services in the region. Our innovative and diversified range of training programs and consulting services are designed and delivered by an ever-growing team of full time multilingual consultants experienced in providing solutions relevant to this part of the world and applicable to today’s business challenges.
 
We pride ourselves on our track record in this regard and on our long-standing relationships with our clients, many of whom have been with us since we started business. 
 
 
Our public training programs have attracted more than 300,000 participants from almost 3,000 organizations many of whom also entrust us with their needs for bespoke in-company programs. Our client base is steadily growing and so is our commitment to remain the regional leaders in the fields of training and consulting.

Masters is also an approved vendor from KHDA & ILM

View Detailed Profile

  • Sheikh Zayed Road Branch

    Kherbash Tower, Office # 1803 & 1804, Sheikh Zayed Road, Dubai

2 Reviews

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    (Institute Review)

    55 years ago

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  • (Institute Review)

    55 years ago

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