Operation Troubleshooting & Corrective Maintenance

Course Description:

At the end of this course the attendees will gain the knowledge about maintenance, computerized maintenance programs & maintenance planning basic concepts including maintenance background overview and the human factor in maintenance. Plus the information needed to set up a preventive maintenance program, identifying maintenance costs & economics in order to improve their maintenance planning system.

Course Objective:

To supply the participants with the proper systems used in preventive maintenance programs used in industry according to standards.

Course Certificate:

Masters certificate will be issued to all attendees upon completion of the course.

Who Should attend? 

Mechanical, Maintenance & Electrical , planning Engineers, Supervisors, Managers. Also course is useful for workshop & warehouse staff.

Course Outline 

Part I: Basic Concepts

·         Maintenance Background Overview

·         Maintenance Engineering Objectives

·         Maintenance Terms and Definitions

·         Maintenance Management

·         The Duties of a Maintenance Department

·         Maintenance Philosophy

·         Maintenance Organization

·         Considerations in Using Outside Contractors

·         Human Aspects in Maintenance

·         Maintenance Leadership “ workshop”

Part II: Setting Up a PM Program 

·         Introduction

·         Scope of PM

·         Necessity of Applying PM Program

·         Comparison Between PM and CM

·         Benefits of Applying PM Program

·         Functions of PM

·         Major Steps of Setting-Up a PM Program

·         Training on PM Activities

·         Spare Parts Corrective Maintenance steps

·         Corrective Maintenance Downtown Components

·         How to reduce CM Time

Part III: Maintenance Planning and Scheduling

·         Maintenance Pyramids of Excellence

·         Maintenance work process

·         Maintenance Planning Horizons

·         Planning Process

·         Maintenance – material link

·         Pre-Job & Post Job Preparation

·         Standard Job Plan

·         Planner’s Role

·         Scheduling & Backlog Management

·         Best Practice

·         Planning & Scheduling Tools

·         Using Microsoft Project as planning tool “ workshop”

Part IV: Maintenance Economics & Cost

·          Types & reasons for Maintenance Cost

·          Maintenance budget & Types

·          Budget Preparation Approaches

·          Maintenance Cost Estimation

·          Chart of Accounts

·          Budget Considerations

·          Budget Summary

·          Critical Path Method “CPM” Workshop

Part V: Computerized Maintenance System

·           Difference between CMMS & EAM

·           CMMS Capabilities & Objectives

·           CMMS Functions

·           CMMS Benefits

·           CMMS Constrains

·           CMMS Selection Steps

·           CMMS Selection Criteria

·           Package Demo “ Case Study”