Mechanical Hazard Safety Training

1. Regulations & Compliance

• Follows OSHA 1910.212 (General Requirements for Machine Safety) and ANSI B11.19 (Safety Requirements for the Use of Machinery).

• Employers are required to provide adequate safety training and ensure machinery is compliant with safety standards.

2. Common Mechanical Hazards

• Entanglement: Moving parts, belts, gears, and pulleys that can catch clothing or body parts.

• Crushing: Hands, limbs, or body parts becoming trapped in or between moving parts.

• Impact: Flying debris or parts, such as broken tools or machine components, striking workers.

• Cutting: Sharp edges or tools on machinery causing cuts or lacerations.

• Noise: Prolonged exposure to loud machinery can cause hearing damage.

3. Machine Guarding & Safety Features

• Fixed Guards: Non-removable barriers to prevent access to dangerous parts.

• Interlocking Devices: Automatic shutdown or safety stop when guards are removed.

• Emergency Stop Buttons: Easily accessible to stop machinery in case of a hazard.

• Pressure-sensitive mats: Detect human presence and stop machine operation.

• Warning Signals: Audible and visual signals when machinery is operating or during hazardous conditions.

4. Safe Operating Procedures

• Lockout/Tagout (LOTO): Always isolate the power source before servicing machines.

• Pre-Use Inspection: Inspect machines for worn-out parts, leaks, or faulty safety features before use.

• Proper Training: Ensure all operators are trained on specific machinery and safety features.

• Personal Protective Equipment (PPE): Use gloves, safety glasses, and other protective gear as required.

• Clear Work Areas: Keep areas free of clutter, tools, or debris to avoid tripping and other hazards.

5. Common Hazards & Prevention

• Injuries from Moving Parts: Ensure proper guarding and regular inspection.

• Electric Shock: Ensure machines are properly grounded, and wiring is intact.

• Pinch Points & Crushing Zones: Stay out of the danger zones around machinery and always use safe practices.

• Machine Malfunctions: Do not attempt to fix faulty machinery until it is powered down and locked out.

6. Emergency Procedures

• Injury Response: Know basic first-aid procedures for cuts, burns, and fractures.

• Machine Stoppage: Use emergency stops or emergency shutdown procedures to stop the machinery immediately.

• Report Hazards: Report malfunctioning equipment or potential safety hazards immediately to supervisors.

7. Certification & Refresher Training

• Initial Certification: Includes classroom training, hazard identification, and hands-on experience.

• Refresher Training: Recommended every 2-3 years or after a safety incident to maintain awareness and ensure safe practices.