Forklift Operator Safety Training

1. Regulations & Compliance

• OSHA (Occupational Safety and Health Administration) in the U.S. requires forklift operators to be trained and certified under 29 CFR 1910.178(l).

• Employers must provide training and evaluations at least once every three years or when an operator is involved in an accident or unsafe operation.

2. Forklift Basics & Types

• Types of Forklifts (Counterbalance, Reach Truck, Pallet Jack, etc.)

• Parts of a Forklift (Mast, Carriage, Forks, Counterweight, etc.)

• Pre-Operation Inspections (Checking tires, hydraulics, brakes, lights, etc.)

3. Safe Operating Procedures

• Starting & Stopping: Proper ignition and shutdown procedures.

• Load Handling:

  • Checking load capacity & stability.

  • Lifting, lowering, and tilting safely.

  • Avoiding overloading.

• Maneuvering:

  • Driving on inclines, ramps, and different surfaces.

  • Maintaining a safe speed and stopping distance.

  • Using mirrors and horns for visibility.

• Pedestrian Safety:

  • Maintaining a safe distance from pedestrians.

  • Using warning signals and designated pathways.

4. Workplace Hazards

• Blind Spots & Visibility Issues: Ensuring clear sightlines.

• Uneven Surfaces & Obstacles: Avoiding potholes, debris, and ramps.

• Load Instability: Preventing tipping due to improper weight distribution.

• Environmental Factors: Wet floors, confined spaces, extreme temperatures.

5. Emergency Procedures

• In Case of a Tip-Over:

  • Stay in the forklift, do not jump.

  • Grip the steering wheel and brace for impact.

• Fire & Spill Response:

  • Know where fire extinguishers and emergency exits are located.

  • Report hazardous spills immediately.

6. Certification & Practical Training

• Operators must undergo:

  • Classroom Training: Videos, manuals, and quizzes on safety protocols.

  • Hands-on Training: Supervised forklift operation.

  • Final Evaluation: A skills test to demonstrate competency.