Boom Loader Safety Training

1. Regulations & Compliance

• Compliance with OSHA 29 CFR 1910.178 (Powered Industrial Trucks) and ANSI/ITSDF B56.6 (Safety Standard for Rough Terrain Forklifts).

• Operators must be trained and certified to safely operate boom loaders.

2. Types of Boom Loaders

• Telescopic Handlers: Extendable arms used for reaching over obstacles.

• Rough Terrain Forklifts: Equipped with large tires for off-road movement.

• Rotating Telehandlers: These offer a rotating boom for improved range and versatility.

3. Pre-Use Inspection

• Inspect the Boom and Load Lifting Mechanism: Check the hydraulic system, boom structure, and attachments for wear or damage.

• Check the Tires and Wheels: Ensure that tires are inflated to the correct pressure and show no signs of wear.

• Verify Load Chart: Always check the load capacity and ensure that lifting operations are within safe limits.

• Inspect the Operator’s Cabin: Ensure the seat, controls, and safety harnesses are functioning properly.

• Check Fuel and Battery Levels: Make sure the fuel tank is filled or the battery is charged for operation.

4. Safe Operating Procedures

• Load Handling: Always approach and lift loads slowly and steadily. Ensure loads are stable before lifting.

• Proper Use of Boom Extension: Use the boom extension for higher reaches only when necessary, ensuring the load is balanced and within the operator’s range.

• Maintain Stability: Use outriggers or stabilizers (if equipped) to ensure the boom loader is level before lifting.

• Do Not Overload: Never exceed the load chart limits; ensure that both the boom and tires are not overloaded.

• Visibility: Ensure clear visibility of the work area, using a spotter if necessary, especially when operating in congested areas.

5. Common Hazards & Prevention

• Tip-Overs: Ensure outriggers or stabilizers are deployed before lifting and avoid operating on uneven ground.

• Falling Loads: Always ensure that loads are secured properly and are within the boom loader’s lifting capacity.

• Crushing Hazards: Be aware of the swing radius and no-go zones to avoid crushing workers or equipment.

• Electrocution: Keep a safe distance from overhead power lines (at least 10 feet), and ensure the boom loader is equipped with insulation if working near electrical hazards.

• Uneven Ground: Always check the stability of the ground before driving the boom loader.

6. Emergency Procedures

• Load Drop: If the load becomes unstable, lower the boom and place it on a secure surface immediately.

• Emergency Descent: Be familiar with the emergency lowering procedures for the boom and bucket in case of mechanical failure.

• Accidents and Injuries: In case of an injury, use first aid and immediately contact emergency services.

• Evacuation: Ensure there is an evacuation plan in place if the equipment malfunctions or if there is a fire or hazardous spill.

7. Certification & Refresher Training

• Initial Certification: Includes classroom training, hands-on training, and a final evaluation.

• Refresher Training: Recommended every 2-3 years or after any safety incidents to maintain up-to-date skills and knowledge.